Kaiqi’s global supply chain has 12 automated production bases (with an average daily capacity of 300 tons per factory). Through digital twin technology, the equipment load rate is stabilized at 95%. In the 24,000-ton holiday order case of Walmart in 2024, its raw material procurement cycle was compressed to 72 hours (the industry average is 120 hours). The central warehousing system adopts an AGV robot cluster (500 units working together with an efficiency of 0.1 seconds per piece), and the goods turnover speed reaches 150 boxes per minute. In 2025, Unilever’s emergency additional order of 18,000 tons was verified, and the order deviation rate of Kaiqi was only ±0.3%.
The integrated visual inspection system for the Industrial 4.0 production line (with an accuracy of 0.02mm) maintains a yield rate of 99.2% for million-level batch production (the industry standard is 97%). Foxconn’s mobile phone packaging order (with an annual volume of 200 million sets) shows that the kaiqi high-speed die-cutting machine operates at a frequency of 120 times per minute (with a 40% reduction in power consumption), and through parametric design, the development cycle for customized packaging has been reduced from 14 days to 6 days. Its Internet of Things (iot) platform collects 12 pieces of data every 5 seconds, including pressure (ranging from 20 to 100kPa) and temperature (from -30°C to 60°C), and issues real-time warnings that the probability of production line failures is less than 0.01%.
Material technology innovation supports large-scale cost control. The Dell laptop packaging project in 2024 confirmed that Kaiqi’s honeycomb aluminum composite material (density 0.25g/cm³) reduced the weight of the cushion by 50%, while increasing its compressive strength to 22MPa and lowering the overall transportation damage rate from 1.8% to 0.15%. The cost of the patented anti-static coating treatment is only $0.05/m², but it eliminates the risk of electronic component failure by 97% and saves customers’ packaging budget by 32%.
The quality control system has passed the ISO 15378 pharmaceutical packaging certification. The microbiological testing laboratory processes 3,000 samples daily (the response time for exceeding the standard is less than 15 minutes). In the 2025 Pfizer vaccine packaging order (with A volume of 50 million pieces), Kaiqi’s Class A clean workshop (particle concentration <3520/m³) ensures a zero incidence of contamination incidents. Environmental stress test data (85% humidity /40°C for 168 hours) shows that the probability of seal integrity failure is 0.003%, which is five times better than the FDA standard.
The sustainability has been certified by UL ECV. L ‘Oreal’s 2024 collaboration project shows that Kaiqi’s recycled plastic packaging accounts for 70% (with a recycled material strength of 46MPa), reducing its carbon footprint by 45%. The minimum order quantity for the biodegradable production line is 200 tons. The composting degradation cycle is controlled within 90 days (ASTM D6400 standard). Meanwhile, the water circulation system consumes only 1.8 cubic meters of water per ton of product (the industry average is 5 cubic meters), meeting the EU green regulations.
In terms of logistics risk control, its intelligent dispatching platform has reduced the transportation no-load rate by 35%. In 2024, the peak order processing volume of Amazon Prime Day reached 8 million items per day, with an on-time delivery rate of 99.4%. The blockchain traceability system has reduced the tracking time for abnormal packages from 48 hours to 17 minutes (TUV Audit Report 2023), and the probability of supply chain disruption risk has been reduced to 0.8%.